BACK DOOR GLASS > INSTALLATION

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1. CLEAN BACK DOOR GLASS


B073128E01

  1. Using a scraper, remove the clips, dam and adhesive sticking to the back door glass.

  1. Clean the outer edge of the back door glass with a non-residue solvent.

    NOTICE:
    1. Do not touch the back door glass surface after cleaning it.
    2. Even if using a new back door glass, clean the back door glass with a non-residue solvent.

    HINT:
    Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.



2. CLEAN VEHICLE BODY


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  1. Clean and shape the contact surface of the vehicle body.
    Text in Illustration 
    *1
    		Adhesive
    *2
    		Vehicle Body

    1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

      NOTICE:
      Do not damage the vehicle body.

      HINT:
      Leave as much adhesive on the vehicle body as possible.

    2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

      HINT:
      Clean the vehicle body even if all the adhesive has been removed.



3. INSTALL BACK DOOR GLASS SPACER


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  1. Apply Primer G to the installation parts of the spacers.

  1. Install 2 new spacers onto the glass as shown in the illustration.



4. INSTALL BACK DOOR FINISH PANEL COVER RH


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  1. Apply Primer G to the installation parts of the back door finish panel cover RH.

  1. Install new back door finish panel cover RH onto the glass as shown in the illustration.



5. INSTALL BACK DOOR FINISH PANEL COVER LH

HINT:
Use the same procedure as for the RH side.



6. INSTALL BACK WINDOW GLASS CLIP RH


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  1. Apply Primer G to the installation part of the back window glass clip.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

  1. Install the new clip onto the glass as shown in the illustration.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



7. INSTALL BACK WINDOW GLASS CLIP LH

HINT:
Use the same procedure as for the RH side.



8. INSTALL BACK DOOR GLASS ADHESIVE DAM

  1. Apply Primer G to the installation part of the back door glass adhesive dam.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



  1. Install 2 new back door glass adhesive dams as shown in the illustration.


    B214477E01

    Standard Dimension:
    Area
    		Dimension
    a
    		3.9 mm (0.154 in.)
    b
    		6.7 mm (0264 in.)



9. INSTALL BACK DOOR GLASS


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Text in Illustration 
*1
Mark
*2
Suction Cup

  1. Position the back door glass.

    1. Using suction cups, place the back door glass in the correct position.

    2. Check that the whole contact surface of the back door glass rim is perfectly even.

    3. Place matchmarks on the back door glass and vehicle body.

      NOTICE:
      Check that the stoppers are attached to the vehicle body correctly.

      HINT:
      When reusing the back door glass, check and correct the matchmark positions.

    4. Using suction cups, remove the back door glass.



    H002865E01

  1. Using a brush, apply Primer M to the exposed part of the vehicle body.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Do not apply Primer M to the adhesive.
    3. Throw away any leftover Primer M.
    4. Do not apply too much Primer M.



  1. Using a brush or sponge, apply Primer G to the edge of the back door glass and contact surface.


    B214478E01

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover Primer G.
    3. Do not apply too much Primer G.

    HINT:
    If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

    Standard Dimension:
    Area
    		Dimension
    a
    		8.0 mm (0.315 in.)
    b
    		8.0 mm (0.315 in.)
    c
    		46.3 mm (1.823 in.)
    d
    		8.0 mm (0.315 in.)



  1. Apply adhesive.

    Adhesive:
    Toyota Genuine Windshield Glass Adhesive or equivalent




      B106205E02

    1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:
      After cutting off the tip, use all adhesive within the time indicated in the table below.

      Usage Time Frame:
      Temperature
      		Usage Time Frame
      35°C (95°F)
      		15 minutes
      20°C (68°F)
      		1 hour 40 minutes
      5°C (41°F)
      		8 hours

    2. Load the sealer gun with the cartridge.



    3. Apply adhesive to the back door glass, as shown in the illustration.


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      Standard Dimension:
      Area
      		Dimension
      a
      		8.0 mm (0.315 in.)
      b
      		12 mm (0.472 in.)
      c
      		14.5 mm (0.571 in.)
      d
      		49.3 mm (1.941 in.)
      e
      		17.3 mm (0.681 in.)



    B216615E01

  1. Install the back door glass onto the vehicle body.
    Text in Illustration 
    *1
    		Mark
    *2
    		Suction Cup

    1. Using suction cups, position the back door glass so that the matchmarks are aligned. Press it in gently along the rim.

      NOTICE:
      1. Allow the primer to dry for 3 minutes or more.
      2. Check that the stoppers are attached to the vehicle body correctly.
      3. Check that the vehicle body and back door glass have a small gap between them.

    2. Gently press the front surface of the back door glass to ensure that the back door glass is securely fitted to the vehicle body.



      3. B073131

    3. Using a scraper, remove any excessive or protruding adhesive.

      HINT:
      Apply adhesive onto the back door glass rim.

      NOTICE:
      Do not to drive the vehicle within the time indicated in the table below.

      Minimum Time :
      Temperature
      		Minimum Time Prior to Driving Vehicle
      35°C (95°F)
      		1 hour 30 minutes
      20°C (68°F)
      		5 hours
      5°C (41°F)
      		24 hours



10. CHECK FOR LEAKAGE AND REPAIR

  1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

  1. If water leaks into the cabin, allow the water to dry and add adhesive.

  1. Remove the protective tape.



11. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY


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  1. Install the high mounted stop light with the 2 clips.

  1. Connect the connector.



12. INSTALL BACK DOOR TRIM BOARD


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  1. Engage the 9 clips and install the back door trim board.



13. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


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  1. Clean any metal powder off the serrated part of the wiper arm with a round wire brush or the equivalent (when reinstalling).
    Text in Illustration 
    *1
    		Wiper Arm Serration
    *2
    		Wiper Pivot Serration
    *3
    		Wire Brush

  1. Clean the wiper pivot serrations with a wire brush.

  1. Operate the wiper, and then stop the rear wiper motor in the automatic stop position.



    E174881E01

  1. Install the rear wiper arm into the position shown in the illustration with the nut.
    Text in Illustration 
    *1
    		Mark for Blade Position

    Torque:
    5.5 N*m{ 56 kgf*cm , 49 in.*lbf }

    HINT:
    Hold the arm hinge down by hand while tightening the nut.



    E174892

  1. Close the rear wiper arm head cap.